Topics
3P - Production Preparation5S - Workplace Organization
Activity Based Costing
Agile Manufacturing
Autonomation
Benchmarking
Best Practices
Business Intelligence
Competitive Intelligence
Continuous Flow
Continuous Improvement
Design for Manufacturing
Ergonomics
Heijunka
Hoshin Kanri
Jidoka
Just in Time
Kaizen
Kanban
Knowledge Management
Lean Accounting
Lean Six Sigma
Lean Supply Chain
Mistake Proofing
One Piece Flow
Poka Yoke
Policy & Strategy Deployment
Pull Manufacturing
Quick Changeover / SMED
Quick Response Manufacturing
Safety & Health
Six Sigma
Standard Work
Statistical Process Control
Strategic Planning
Supply Chains
Takt Time
Teams
Theory of Constraints
Total Productive Maintenance
Training Within Industry
Value Streams
Visual Factory
Work Cells
Lean Enterprises
Lean ConstructionLean Education
Lean Government
Lean Healthcare
Lean Job Shops
Lean Manufacturing
Lean Office
Lean Product Development
Lean Software & IT
Visual Factory
The more complex any process becomes, the more critical information exchange is to the process. Visual factory is a set of tools that allow for accurate and efficient information conveyance. Visual Factory is implemented in two stages – determining what information needs to be communicated and how this is accomplished.
Determining what information needs to be conveyed is the starting point of visual factory. The current state must be compared to the future state goals in order to determine what information is to be delivered. The information required to get from one state to another is what must be conveyed. How the information is conveyed depends on the desired end result. The location and method of information delivery also depends on the relevancy of the information. Typically this data includes: • Process metrics Process metrics are typically displayed at the machine or cell. This information is most effective when it is delivered in real time. Immediate feedback facilitates immediate improvement. When light is used to indicate information it is referred to as an andon. Andons are often the centerpiece of the visual factory because of the tremendous real-time process information that they convey. |
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The more information can be conveyed visually the more it will improve communication.
Work instructions are typically posted in the production areas. Highly visual instructions with photographs and graphics will generally minimize production errors.
General plant information is typically posted in a central location where everyone has access to it. Lean manufacturing relies on bi-directional information exchange throughout the organization. In a visual factory environment information is delivered to inform, alert and motivate.
PowerPoint Presentations
Lean Overview - 3P - 5S - Jidoka - Kaizen - Value Streams - Visual Factory - Pull - JIT - Kanban - Quick Changeover - Cellular Manufacturing - Theory of Constraints - TWI - TPM - Lean Office - TQM - SPC - Root Cause Analysis - Six Sigma - FMEA - Balanced Scorecard - Competitive Intelligence - Knowledge Management - Job Design - Outsourcing Strategy - Supply Chain Strategy - Strategic Management - Project Management - and many more
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Training Packages
Lean Overview - Value Stream Mapping, 5S, Quick Changeover, Lean Manufacturing Workshop, 5S Office, VSM Office, Classic Kaizen, Quick and Easy Kaizen, Lean Overview (Spanish), 5S (Spanish), Value Stream Mapping (Spanish)
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DVD Videos
Life in a Workcell - Batchin' - What Lean Means - Kaizen Blitz - Shigeo Shingo - Lean Accounting - ESD - 5S - Quick and Easy Kaizen - Customer Satisfaction - Work Teams - Velocity at Dell - Strategic Planning
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Games and Simulations
Lean Manufacturing - Just in Time, Factory Flow - 5S
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Factory Toolbox
Lean Toolkit - Procedures Toolkit - Quality Toolkit - Tools and Forms Toolkit - Engineering Toolkit - Materials Toolkit - Safety Toolkit - HR Toolkit - Six Sigma Toolkit - Finance Tookit
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Online Learning
Lean Overview - 3P - 5S - Jidoka - Kaizen - Value Streams - Visual Factory - Pull - JIT - Kanban - Quick Changeover - Cellular Manufacturing - Theory of Constraints - TWI - TPM
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Visual Systems